Study on the influence of grinding disc motion on the forming of silicon nitride ceramic balls

In order to improve the processing accuracy of silicon nitride ceramic balls and to investigate the mechanism of forming ceramic balls by flexible support grinding method, a new cone-type flexible support grinding method with controlled deflection motion of grinding disc is proposed. Based on the new grinding method, a simulation model is established to deeply analyze the influence of the deflection motion of the grinding disc on the grinding trajectory and force state of the silicon nitride ceramic balls. Orthogonal experiments were conducted on a new cone-type flexible support grinding platform built to further analyze the effect of grinding disc motion characteristics on ball formation. Simulation and experimental results show that under the flexible support grinding method, the lower grinding disc deflection motion is beneficial to optimize the grinding trajectory, but increases the unevenness of the ball force, which is not conducive to improving the variation of ball diameter and batch diameter of silicon nitride ceramic balls, and the deflection motion of the lower grinding disc must be reduced during the actual processing.