Highly efficient polishing of polycrystalline diamond via atmosphere inductively coupled plasma
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摘要: 作为一种典型的难加工材料,多晶金刚石的抛光存在着材料去除速率低、引入较多损伤、难以获得亚纳米级粗糙度等诸多问题。本文采用一种基于大气电感耦合等离子体的非接触式加工方法实现了多晶金刚石的高效抛光。在纯氩等离子体中引入氧气作为反应气,激发产生高活性氧自由基,并在多晶金刚石表面不同位点处发生差异化刻蚀,最终实现多晶金刚石的高效抛光。研究结果表明:随着含氧等离子体辐照的进行,多晶金刚石表面晶粒尖端位点被快速去除,晶粒间的高度差大幅下降,且金刚石表面粗糙度Sa在30 min内从10.1 μm降低至93.7 nm,材料去除速率可达34.4 μm/min,远高于传统的机械或化学机械抛光方法。拉曼光谱与X射线衍射谱分析表明,该抛光方法未引入非晶碳或新应力损伤,不改变多晶金刚石表面晶粒取向。该方法可作为一种多晶金刚石粗抛技术,与其它多晶金刚石精抛工艺相结合,显著提升多晶金刚石的综合抛光效率。
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关键词:
- 多晶金刚石 /
- 高效抛光 /
- 大气电感耦合等离子体 /
- 高活性氧自由基
Abstract: As a typical difficult-to-machine material, sophisticated and time-consuming polishing methods are often required to smooth polycrystalline diamond. Herein, a non-contact processing method based on atmosphere inductively coupled plasma was used to successfully polish polycrystalline diamond with extremely high efficiency. During the polishing process, oxygen was added into the pure argon plasma to act as reaction gas, generating highly active oxygen radicals which would differentially etch polycrystalline diamond at different position, and finally a smooth surface of polycrystalline diamond could be obtained. Along with the radiation process of oxygen-containing plasma, the tips of grains were removed quickly and the height difference of grains decreased dramatically at the same time. Meanwhile, the Sa roughness of polycrystalline diamond could be reduced from 10.1 μm to 93.7 nm in only 30 min and the material removal rate reached up to 34.4 μm/min, much higher than conventional mechanical/chemical mechanical polishing methods. Further analysis of the composition of polycrystalline diamond indicated that no amorphous carbon or new stress were introduced into the diamond and there was also no change in the crystal plane orientation of grains for polycrystalline diamond. Therefore, this highly efficient plasma polishing method can be well used as a pre-polishing method to rapidly reduce the surface roughness of polycrystalline diamond, and combined with other precision polishing methods, significantly improving the overall polishing efficiency of polycrystalline diamond.
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