Effect of Fe3O4 Characteristics on Properties of Solid-phase Fenton Reaction Lapping Pellets for Single-Crystal SiC
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摘要: 为提高单晶SiC研磨加工质量和加工效率,制备了固相芬顿反应研磨丸片,研究了固相催化剂Fe3O4粒径和浓度对研磨丸片物理性能(硬度、抗弯强度、气孔率)、催化性能及其对单晶SiC研磨加工性能的影响。结果表明,随着Fe3O4粒径的增大,丸片的硬度、抗弯强度、气孔率和催化性能都减小,材料去除率(MRR)从43.12 nm/min降低到36.82 nm/min,表面粗糙度(Ra)从1.06 nm增加到3.72 nm。随着Fe3O4浓度的增大,丸片的硬度和抗弯强度减小,气孔率和催化性能增强,虽然MRR有所降低,但表面粗糙度先降低后增加,MRR从40.14 nm/min下降到33.51 nm/min,表面粗糙度(Ra)分别为3.25 nm、1.75 nm和1.88 nm。在本实验中,当Fe3O4粒径为0.5 µm、浓度为29 wt.%时加工效果最好,MRR为43.13 nm/min,表面粗糙度达到Ra 1.06 nm。
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关键词:
- 四氧化三铁特性 /
- 固相芬顿反应研磨丸片 /
- 单晶SiC /
- 研磨加工
Abstract: To improve the lapping quality and processing efficiency of single-crystal SiC, solid-state Fenton reaction lapping pellets were prepared. Effects of particle size and concentration of Fe3O4 solid-phase catalyst on the physical properties (hardness, flexural strength, porosity), catalytic performance, and lapping performance of single-crystal SiC were studied. The results showed that with the increase of Fe3O4 particle size, the hardness, flexural strength, porosity, and catalytic performance of the lapping pellets all decreased, the material removal rate (MRR) decreased from 43.12 nm/min to 36.82 nm/min, and the surface roughness (Ra) increased from 1.06 nm to 3.72 nm. As the Fe3O4 concentration increased, the hardness and flexural strength of the lapping pellets decreased, and the porosity and catalytic performance increased. Although the material removal rate decreased, the surface roughness (Ra) decreased firstly and then increased. The MRR decreased from 40.14 nm/min to 33.51 nm/min, the surface roughness (Ra) was 3.25 nm, 1.75 nm and 1.88 nm. In this experiment, when the Fe3O4 particle size and the concentration was 0.5 µm and 29 wt.%, the processing effect was the best, the MRR and the surface roughness (Ra) was 43.13 nm/min and 1.06 nm.
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