CN 41-1243/TG ISSN 1006-852X
Volume 42 Issue 3
Jul.  2022
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SHI Xingtai, GUO Lei, LIU Xiaohui, JIN Qichao, CHEN Zhenxian, LÜ Jingxiang, WANG Jiaqing. Study on machining performance of fixed-abrasive lap-grinding plate with random grid structure[J]. Diamond & Abrasives Engineering, 2022, 42(3): 275-282. doi: 10.13394/j.cnki.jgszz.2021.0210
Citation: SHI Xingtai, GUO Lei, LIU Xiaohui, JIN Qichao, CHEN Zhenxian, LÜ Jingxiang, WANG Jiaqing. Study on machining performance of fixed-abrasive lap-grinding plate with random grid structure[J]. Diamond & Abrasives Engineering, 2022, 42(3): 275-282. doi: 10.13394/j.cnki.jgszz.2021.0210

Study on machining performance of fixed-abrasive lap-grinding plate with random grid structure

doi: 10.13394/j.cnki.jgszz.2021.0210
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  • Received Date: 2021-12-03
  • Accepted Date: 2022-03-14
  • Rev Recd Date: 2022-03-11
  • Available Online: 2022-07-13
  • To meet the increasing requirements on material removal efficiency, surface quality, and subsurface damage in the ultra-precision grinding process, a textured-fixed abrasive plate (T-FAP) with random grid structure based on the Voronoi Diagram is proposed. The abrasive tool is fabricated by using UV-curable resin and micro-level alumina abrasive grains. The influence of time-varying texture characteristics of surface wear on the machining performance is studied via MATLAB image analysis and numerical simulation of the grinding trajectory. The lap-grinding experiment of the aluminum workpieces is carried out to analyze the material removal efficiency and workpiece surface roughness obtained from the T-FAP grinding process. The results show that the surface roughness of the workpiece processed with the T-FAP grinding is 0.84 μm, and that the material removal rate is 3.21 μm/min. Compared with the traditional fixed abrasive grinding tool, the T-FAP grinding ensures the material removal efficiency and obtains high surface accuracy as well.

     

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