CN 41-1243/TG ISSN 1006-852X
Volume 42 Issue 1
Mar.  2022
Turn off MathJax
Article Contents
ZHU Huanhuan, LI Houjia, ZHANG Mengmeng, TAN Shaodong, CHI Yulun. On-line identification and monitoring method for external grinding flutter based on BP neural network[J]. Diamond & Abrasives Engineering, 2022, 42(1): 104-111. doi: 10.13394/j.cnki.jgszz.2021.0097
Citation: ZHU Huanhuan, LI Houjia, ZHANG Mengmeng, TAN Shaodong, CHI Yulun. On-line identification and monitoring method for external grinding flutter based on BP neural network[J]. Diamond & Abrasives Engineering, 2022, 42(1): 104-111. doi: 10.13394/j.cnki.jgszz.2021.0097

On-line identification and monitoring method for external grinding flutter based on BP neural network

doi: 10.13394/j.cnki.jgszz.2021.0097
More Information
  • Received Date: 2021-08-11
  • Accepted Date: 2021-10-18
  • Rev Recd Date: 2021-09-21
  • To improve the ability of the machine tool to identify chatter during the grinding process, a chatter recognition method is proposed based on the BP (back propagation) neural network model. By extracting the relevant feature values of the high-frequency acoustic emission signals and vibration signals in the processing process, multi-feature signal samples library about flutter are obtained. The multi-feature signal sample library is used to learn and train the BP neural network to establish recognition model. The model realizes on-line monitoring and accurate identification of whether chattering occurring during machine tool processing. The experimental results show that the flutter recognition based on the BP neural network model verifies that the measured test results are consistent with the actual flutter and network recognition results. Therefore, this method can effectively identify the flutter phenomenon in the processing process and play the role of online intelligent monitoring.

     

  • loading
  • [1]
    MUNOA J, BEUDAERT X, DOMBOVVARIZ, et al. Chatter suppression techniques in metal cutting [J]. CIRP Annals-Manufacturing Technology,2016,65(2):785-808. doi: 10.1016/j.cirp.2016.06.004
    [2]
    江卓达, 何永义. 磨削颤振特性研究进展 [J]. 制造技术与机床, 2012(9): 35-42.

    JIANG Zhuoda, HE YongYi. Advances of research on the character of grinding chatter [J]. Manufacturing Technology and Machine Tools, 2012(9): 35-42.
    [3]
    于骏一, 周晓勤. 切削颤振的预报控制 [J]. 中国机械工程, 1999, 10(9): 1028-1032.

    YU Junyi, ZHOU Xiaoqin. Predictive control of cutting chatter [J]. China Mechanical Engineering, 1999, 10(9): 1028-1032.
    [4]
    孔繁森, 于骏一, 勾治践. 颤振状态的模糊识别 [J]. 振动工程学报, 1998(3): 81-85.

    KONG Fansen, YU Junyi, GOU Zhijian. Fuzzy identification of flutter state [J]. Journal of Vibration Engineering, 1998(3): 81-85.
    [5]
    钱士才, 孙宇昕, 熊振华. 基于支持向量机的颤振在线智能检测 [J]. 机械工程学报, 2015(20): 1-8.

    QIAN Shicai, SUN Yuxin, XIONG Zhenhua. Support vector machine based online intelligent chatter detection [J]. Journal of Mechanical Engineering, 2015(20): 1-8.
    [6]
    吕长飞, 吴小玉, 王茵, 等. 外圆磨削颤振监测方法设计 [J]. 机床与液压, 2019, 47(8): 166-168, 66.

    LYU Changfei, WU Xiaoyu, WANG Yin, et al. Design of chatter detection in external cylindrical grinding [J]. Machine Tools and Hydraulics, 2019, 47(8): 166-168, 66.
    [7]
    KULJANIC E, TOTIS G, SORTINO M. Development of an intelligent multisensor chatter detection system in milling [J]. Mechanical Systems and Signal Processing,2009,23(5):1704-1718. doi: 10.1016/j.ymssp.2009.01.003
    [8]
    黄强, 张根保, 张新玉. 对再生型切削颤振模型的试验分析 [J]. 振动工程学报, 2008, 21(6): 547-552.

    HUANG Qiang, ZHANG Genbao, ZHANG Xinyu. Experimental analysis on regenerative chatter model [J]. Journal of Vibration Engineering, 2008, 21(6): 547-552.
    [9]
    王海龙. 机床颤振分析及抑制方法研究 [D]. 哈尔滨: 哈尔滨工程大学, 2013.

    WANG Hailong. Research on chatter analysis and suppression method of machine tool [D]. Harbin: Harbin Engineering University, 2013.
    [10]
    李泽阳, 郑飂默, 李备备, 等. 基于改进BP神经网络的机床温度预警 [J]. 组合机床与自动化加工技术, 2021(9): 81-84, 89.

    LI Zeyang, ZHENG Liaomo, LI Beibe, et al. Temperature warning of machine tool based on improved BP neural network [J]. Modular Machine Tool and Automatic Machining Technology, 22021(9): 81-84, 89.
    [11]
    谢峰云, 曹青松, 黄志刚. 基于小波包-BP神经网络的切削颤振监测 [J]. 仪表仪器与传感器, 2015(10): 88-90.

    XIE Fengyun, CAO Qingsong, HUANG Zhigang. Chatter monitoring based on wavelet packet and BP neural network [J]. Instruments and Sensors, 2015(10): 88-90.
    [12]
    张强, 刘志恒, 王海舰, 等. 基于BP神经网络的截齿磨损程度在线监测 [J]. 中国机械工程, 2017, 28(9): 1062-1068.

    ZHANG Qiang, LIU Zhiheng, WANG Haijian, et al. On-line monitoring of pick’s wear degrees based on BP neural network [J]. China Mechanical Engineering, 2017, 28(9): 1062-1068.
    [13]
    侯智, 曾杰. 基于BP神经网络的轴承套圈沟道磨削粗糙度识别 [J]. 机械设计与研究, 2019, 35(3): 119-122.

    HOU Zhi, ZENG Jie. Roughness identification of bearing ring groove grinding based on bp neural network [J]. Mechanical Design and Research, 2019, 35(3): 119-122.
    [14]
    谢锋云, 江炜文, 陈红年, 等. 基于广义BP神经网络的切削颤振识别研究 [J]. 振动与冲击, 2018, 37(5): 65-70, 78.

    XIE Fengyun, JIANG Weiwen, CHEN Hongnian, et al. Cutting chatter recognition based on generalized BP neural network [J]. Vibration and Shock, 2018, 37(5): 65-70, 78.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(15)  / Tables(6)

    Article Metrics

    Article views (583) PDF downloads(28) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return