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Volume 45 Issue 4
Aug.  2025
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Article Navigation >  Diamond & Abrasives Engineering  > 2025  >  45(4): 496-503
WANG Hongliang, LI Songhua, JIN Chi, TIAN Kai, GUO Hao, ZHAO Zichen. Ultra-precision machining test of diamond sand belt for Si3N4 ceramic cylindrical roller[J]. Diamond & Abrasives Engineering, 2025, 45(4): 496-503. doi: 10.13394/j.cnki.jgszz.2024.0106
Citation: WANG Hongliang, LI Songhua, JIN Chi, TIAN Kai, GUO Hao, ZHAO Zichen. Ultra-precision machining test of diamond sand belt for Si3N4 ceramic cylindrical roller[J]. Diamond & Abrasives Engineering, 2025, 45(4): 496-503. doi: 10.13394/j.cnki.jgszz.2024.0106
shu

Ultra-precision machining test of diamond sand belt for Si3N4 ceramic cylindrical roller

doi: 10.13394/j.cnki.jgszz.2024.0106
  • 1.

    School of Mechanical Engineering, Shenyang Jianzhu University, Shenyang 110168, China

  • 2.

    China National-Local Joint Engineering Laboratory of NC Machining Equipment and Technology of High-Grade Stone, Shenyang 110168, China

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  • Received Date: 2024-07-05
  • Rev Recd Date: 2024-08-15
    Abstract
  •   Objectives  Si3N4 ceramic cylindrical rollers show excellent service performance in extreme working conditions, but their hardness and brittleness and other characteristics lead to difficulties in machining. To realize high-quality and highly flexible machining and manufacturing of Si3N4 ceramic cylindrical rollers, a diamond abrasive belt super-finishing machining method for Si3N4 ceramic cylindrical rollers is proposed.   Methods  By building an ultra precision machining experimental platform with a diamond abrasive belt, designing orthogonal experiments, and conducting horizontal response analysis and ANOVA on the experimental data, the influences of abrasive particle size in the diamond abrasive belt, abrasive belt linear velocity, abrasive belt pressure and guide roller speed on the surface roughness Ra and the material removal rate RMRR of Si3N4 ceramic cylindrical roller workpieces (ϕ 10 mm × 12 mm) are studied.   Results  The effects of abrasive grain size in the diamond abrasive belt on both surface roughness and material removal rate of the workpiece are the most significant. The effects of diamond abrasive belt pressure on the surface roughness of the workpiece are larger compared to those of diamond abrasive belt linear speed and guide roller rotational speed, while the effects of diamond abrasive belt linear speed on material removal rate are larger compared to those of diamond abrasive belt pressure and guide roller rotational speed. The minimum value of surface roughness of the workpiece is 0.0452 μm when the grain size code of the diamond belt is P3000, the linear speed of the diamond belt is 10 m/s, the pressure of the diamond belt is 94 N, and the rotational speed of the guide roller is 300 r/min; the minimum surface roughness of the workpiece is also 0.045 2 μm when the grain size code of the diamond belt is P2000, the linear speed of the diamond belt is 20 m/s, the pressure of the diamond belt is 94 N, the rotational speed of the guide roller is 200 r/min. When the rotational speed is 200 r/min, the maximum material removal rate is 1.075 31 μm/min.   Conclusions  The surface quality of Si3N4 ceramic cylindrical rollers can be effectively improved by using the superfinishing method with a diamond abrasive belt.

     

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