CN 41-1243/TG ISSN 1006-852X
Volume 43 Issue 4
Aug.  2023
Turn off MathJax
Article Contents
LI Bin, SONG Xiaoyu, WU Yuanyuan, ZHANG Xiaopeng, REN Dongxu, ZHAO Zexiang. Supersmooth grinding technology of spindle outer circle[J]. Diamond & Abrasives Engineering, 2023, 43(4): 447-454. doi: 10.13394/j.cnki.jgszz.2022.0224
Citation: LI Bin, SONG Xiaoyu, WU Yuanyuan, ZHANG Xiaopeng, REN Dongxu, ZHAO Zexiang. Supersmooth grinding technology of spindle outer circle[J]. Diamond & Abrasives Engineering, 2023, 43(4): 447-454. doi: 10.13394/j.cnki.jgszz.2022.0224

Supersmooth grinding technology of spindle outer circle

doi: 10.13394/j.cnki.jgszz.2022.0224
More Information
  • Received Date: 2022-12-19
  • Accepted Date: 2023-03-01
  • Rev Recd Date: 2023-02-05
  • In order to improve the surface roughness and roundness of the outer cylindrical surface of the spindle after precision grinding, a novel vertical precision grinding method was proposed, and a vertical grinding device was developed. This paper analyzes the influence of cylinder pressure, grit size, and spindle speed on the machining accuracy of shaft parts in the vertical lashing mode. Firstly, the standard L9(34) orthogonal table was designed based on the orthogonal experiment, and the experimental workpiece was processed strictly according to the experimental numbers in the orthogonal table. Then, the data of the processing results were analyzed by the S/N response method and ANOVA variance method, and the optimal combination of process parameters was obtained. Finally, based on the combination of optimized process parameters, the grinding experiment was conducted on the outer cylinder surface of the spindle made of 40Cr material, with the size of 50 mm × 160 mm. The results show that the average material removal rate is 7 μm/h, the average roundness error decreases from 4.12 μm to 1.47 μm, and the surface roughness reduces from 326 nm to 41 nm.

     

  • loading
  • [1]
    赫玉娟, 曹克伟, 张大卫, 等. 对超精密加工及纳米加工环境的分析 [J]. 组合机床与自动化加工技术,2003(10):77-78. doi: 10.3969/j.issn.1001-2265.2003.10.016

    HAO Yujuan, CAO Kewei, ZHANG Dawei, et al. Analysis of ultra-precision machining and nano-machining environment [J]. Combined machine tool and automatic machining technology,2003(10):77-78. doi: 10.3969/j.issn.1001-2265.2003.10.016
    [2]
    欧玲, 黄柳红. 现代机械制造工艺及精密加工技术探究 [J]. 科技创新与应用,2022,12(26):176-178 + 182.

    OU Ling, HUANG Liuhong. Research on modern machinery manufacturing technology and precision machining technology [J]. Technology Innovation and Application,2022,12(26):176-178 + 182.
    [3]
    YA Pingfan. Research of ultra precision machining technology [J]. Applied Mechanics and Materials, 2014, 3634(687/688/689/690/691): 476-479.
    [4]
    刘如意, 赵则祥, 曹秀成, 等. 非理想圆柱面气静压轴回转精度分析 [J]. 制造技术与机床,2020(1):169-175. doi: 10.19287/j.cnki.1005-2402.2020.01.031

    LIU Ruyi, ZHAO Zexiang, CAO Xiucheng, et al. Analysis of rotational accuracy of non-ideal cylindrical surfaces aerostatic spindle [J]. Manufacturing Technology & Machine Tool,2020(1):169-175. doi: 10.19287/j.cnki.1005-2402.2020.01.031
    [5]
    熊万里, 侯志泉, 吕浪. 液体静压主轴回转误差的形成机理研究 [J]. 机械工程学报,2014,50(7):112-119. doi: 10.3901/JME.2014.07.112

    XIONG Wanli, HOU Zhiquan, LYU Lang. Study on the mechanism of hydrostatic spindle rotational error motion [J]. Journal of Mechanical Engineering,2014,50(7):112-119. doi: 10.3901/JME.2014.07.112
    [6]
    SUN Z Z, DAI Y F, HU H H. Research on deterministic figuring of ultra-precision shaft parts based on analysis and control of figuring ability [J]. Materials,2020,13(11):2458.
    [7]
    LAYAK S, SABIAY C. Optimization and analysis of super finishing lathe attachment with pin on disk experiment on ebonite coated disk [J]. International Journal of Engineering and Advanced Technology,2019,8(13):558-563.
    [8]
    雷阳, 杨晓光, 冯凯萍, 等. 基于金刚石固结磨具的圆柱滚子高效研磨工艺研究 [J]. 金刚石与磨料磨具工程,2021,41(3):74-81. doi: 10.13394/j.cnki.jgszz.2021.3.0011

    LEI Yang, YANG Xiaoguang, FENG Kaiping, et al. Research on high efficiency lapping process of cylindrical roller based on consolidated diamond abrasive tool [J]. Diamond & Abrasives Engineering,2021,41(3):74-81. doi: 10.13394/j.cnki.jgszz.2021.3.0011
    [9]
    김건희. Ultra precision machining technology for machining accuracy[J]. Journal of the Korean Society for Precision Engineering, 2016, 33(11): 883.
    [10]
    周文华, 姚蔚峰, 冯铭, 等. 基于双平面研磨方法的圆柱滚子抛光实验研究 [J]. 轻工机械,2014,32(4):36-38. doi: 10.3969/j.issn.1005-2895.2014.04.009
    [11]
    吴真繁. 基于响应面方法的注塑成型工艺优化和质量预测研究 [D]. 宁波: 宁波大学, 2009.

    WU Zhenfan. Study on injection molding process optimization and quality prediction based on response surface methodology [D]. Ningbo: Ningbo University, 2009.
    [12]
    戴伟涛, 吕冰海, 翁海舟, 等. 圆柱表面声波辅助剪切增稠抛光优化实验研究 [J]. 表面技术,2016,45(2):188-193. doi: 10.16490/j.cnki.issn.1001-3660.2016.02.030

    DAI Weitao, LYU Binghai, WONG Haizhou, et al. Optimization experiment of acoustic assisted shear thickening polishing of cylindrical surface [J]. Surface Technology,2016,45(2):188-193. doi: 10.16490/j.cnki.issn.1001-3660.2016.02.030
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(14)  / Tables(2)

    Article Metrics

    Article views (562) PDF downloads(35) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return