CN 41-1243/TG ISSN 1006-852X
Volume 42 Issue 4
Aug.  2022
Turn off MathJax
Article Contents
XU Jinwen, CHEN Song, HU Jinghua, ZHANG Lei, YANG Huan, CHEN Yan. Experimental study on differential processing technology of magnetic particle grinding of elbow[J]. Diamond & Abrasives Engineering, 2022, 42(4): 481-487. doi: 10.13394/j.cnki.jgszz.2021.3005
Citation: XU Jinwen, CHEN Song, HU Jinghua, ZHANG Lei, YANG Huan, CHEN Yan. Experimental study on differential processing technology of magnetic particle grinding of elbow[J]. Diamond & Abrasives Engineering, 2022, 42(4): 481-487. doi: 10.13394/j.cnki.jgszz.2021.3005

Experimental study on differential processing technology of magnetic particle grinding of elbow

doi: 10.13394/j.cnki.jgszz.2021.3005
More Information
  • Received Date: 2021-09-30
  • Rev Recd Date: 2022-03-04
  • According to the characteristics of elbow erosion damage position, a new differential processing technology was proposed. Using the flexibility of the manipulator, the machining gap between the inner and the outer side of the elbow was changed in the process of elbow machining, so as to realize the differential grinding of the inner wall of the elbow and improve its surface quality. The results show that when the machining time is 75 min and the machining gap between the inner and the outer side of the elbow is 2.0 mm, the inner surface roughness of the outer arc of the elbow is reduced from 0.70 μm to 0.34 μm, and the inner surface roughness of the inner arc of the elbow is reduced from 0.82 μm to 0.32 μm. During differential grinding, the outer machining gap of the elbow is 1.5 mm, the inner machining gap remains unchanged at 2.0 mm, the inner surface roughness of the outer arc of the elbow is reduced from 0.70 μm to 0.26 μm, and the inner surface roughness of the inner arc of the elbow is reduced from 0.82 μm to 0.29 μm. Differential grinding can effectively improve the inner surface quality of the elbow.

     

  • loading
  • [1]
    DU Z W, CHEN Y, ZHOU K, et al. Research on the electrolytic-magnetic abrasive finishing of nickel-based super alloy GH4169 [J]. The International Journal of Advanced Manufacturing Technology,2015,81:897-903. doi: 10.1007/s00170-015-7270-4
    [2]
    FAROKHIPOUR A, MANSOORI Z, SAFFAR-AVVAL M, et al. 3D computational modeling of sand erosion in gas-liquid-particle multiphase annular flows in bends [J]. Wear,2020,450/451:203241. doi: 10.1016/j.wear.2020.203241
    [3]
    FAROKHIPOUR A, MANSOORI Z, SAFFAR-AVVAL M, et al. Numerical modeling of sand particle erosion in return bends in gas-particle two-phase flow [J]. Scientia Iranica,2018,25(6):1871.
    [4]
    黄勇, 蒋晓东, 施哲雄. 弯头的冲蚀问题及其预测和预防 [J]. 炼油技术与工程,2005(2):33-36. doi: 10.3969/j.issn.1002-106X.2005.02.009

    HUANG Yong, JIANG Xiaodong, SHI Zhexiong. Forecast and prevention of erosion in elbow [J]. Petroleum Refinery Engineering,2005(2):33-36. doi: 10.3969/j.issn.1002-106X.2005.02.009
    [5]
    KRUGGEL-EMDEN H, OSCHMANN T. Numerical study of rope formation and dispersion of non-spherical particles during pneumatic conveying in a pipe bend [J]. Powder Technology,2014,268:219-236. doi: 10.1016/j.powtec.2014.08.033
    [6]
    张俪安, 钱付平, 胡笳, 等. 通风管路90°弯管壁面颗粒磨损的数值模拟 [J]. 过程工程学报,2016,16(3):394-401. doi: 10.12034/j.issn.1009-606X.215347

    ZHANG Li′an, QIAN Fuping, HU Zhen, et al. Numerical simulation on erosion of wall by particles in a 90° bending duct of ventilation pipeline [J]. The Chinese Journal of Process Engineering,2016,16(3):394-401. doi: 10.12034/j.issn.1009-606X.215347
    [7]
    曹学文, 胥锟, 彭文山. 弯管液固两相流冲蚀失效模拟分 [J]. 表面技术,2016,45(8):124-131.

    CAO Xuewen, XU Kun, PENG Wenshan. Simulation and analysis of liquid-solid two-phase flow erosion failure in pipe bends [J]. Surface Technology,2016,45(8):124-131.
    [8]
    王凯, 李秀峰, 王跃社, 等. 液固两相流中固体颗粒对弯管冲蚀破坏的位置预测 [J]. 工程热物理学报,2014,35(4):691-694.

    WANG Kai, LI Xiufeng, WANG Yueshe, et al. Numerical prediction of the maximum erosion location in liquid-solid two-phase of the elbow [J]. Journal of Engineering Thermophysics,2014,35(4):691-694.
    [9]
    严淳鳀. 水力压裂管柱弯管处的固体颗粒冲蚀研究 [J]. 辽宁化工,2021,50(4):526-528. doi: 10.3969/j.issn.1004-0935.2021.04.029

    YAN Chunti. Research on solid particle scouring in bends of hydraulic fracturing pipe columns [J]. Liaoning Chemical Industry,2021,50(4):526-528. doi: 10.3969/j.issn.1004-0935.2021.04.029
    [10]
    李龙邦, 陈燕, 陈松, 等. 基于旋转进给电磁场的不规则弯管内表面磁研磨研究 [J]. 表面技术,2018,47(5):284-289.

    LI Longbang, CHEN Yan, CHEN Song, et al. Magnetic abrasive finishing on internal surface of irregular bend pipe based on rotating feeding electromagnetic field [J]. Surface Technology,2018,47(5):284-289.
    [11]
    陈燕, 赵杨, 陈松, 等. 基于旋转磁场的6061铝合金弯管内表面光整加工 [J]. 中国表面工程,2018,31(5):73-81. doi: 10.11933/j.issn.1007-9289.20180821003

    CHEN Yan, ZHAO Yang, CHEN Song, et al. Finishing internal surface of 6061 aluminum alloy bend pipe based on rotating magnetic field [J]. China Surface Engineering,2018,31(5):73-81. doi: 10.11933/j.issn.1007-9289.20180821003
    [12]
    喻正好, 韩冰, 陈松, 等. 钛合金空间弯管磁粒研磨工艺参数分析 [J]. 表面技术,2018,47(4):183-189.

    YU Zhenghao, HAN Bing, CHEN Song, et al. Process parameters for magnetic abrasive finishing of titanium alloy spatial elbows [J]. Surface Technology,2018,47(4):183-189.
    [13]
    赵杨, 陈燕, 吕旖旎, 等. 球形开槽磁极辅助研磨H63黄铜弯管内表面 [J]. 表面技术,2020,49(5):360-367.

    ZHAO Yang, CHEN Yan, LYU Yini, et al. Spherical magnet with ring grooves assisted grinding inner surface of H63 brass bend pipe [J]. Surface Technology,2020,49(5):360-367.
    [14]
    赵杨, 陈燕, 程淼, 等. 电磁场作用下球形磁极辅助研磨弯管内表面研究 [J]. 电镀与精饰,2020,42(1):22-26. doi: 10.3969/j.issn.1001-3849.2020.01.005

    ZHAO Yang, CHEN Yan, CHENG Miao, et al. Study on the inner surface finishing of bend pipe by electromagnetic fields drive spherical magnetic pole [J]. Plating & Finishing,2020,42(1):22-26. doi: 10.3969/j.issn.1001-3849.2020.01.005
    [15]
    YU Z H, HAN B, CHEN S, et al. Study on the inner surface finishing of irregular spatial elbow pipe by the centerline reconstruction [J]. The International Journal of Advanced Manufacturing Technology,2017,93(9):3085-3093.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(14)  / Tables(1)

    Article Metrics

    Article views (298) PDF downloads(26) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return