Material removal mode of lapping Si<sub>3</sub>N<sub>4</sub>balls

ZHANG Ke; WANG Dingwen; LI Songhua; SUN Jian; WU Yuhou

doi:10.13394/j.cnki.jgszz.2019.3.0007

Volume 39 Issue 3

Jun. 2019

Turn off MathJax

Article Contents

Abstract

References

Article Navigation > Diamond & Abrasives Engineering > 2019 > 39(3): 38-44

ZHANG Ke, WANG Dingwen, LI Songhua, SUN Jian, WU Yuhou. Material removal mode of lapping Si3N4balls[J]. Diamond & Abrasives Engineering, 2019, 39(3): 38-44. doi: 10.13394/j.cnki.jgszz.2019.3.0007

Citation:

ZHANG Ke, WANG Dingwen, LI Songhua, SUN Jian, WU Yuhou. Material removal mode of lapping Si₃N₄balls[J]. Diamond & Abrasives Engineering, 2019, 39(3): 38-44. doi: 10.13394/j.cnki.jgszz.2019.3.0007

ZHANG Ke, WANG Dingwen, LI Songhua, SUN Jian, WU Yuhou. Material removal mode of lapping Si3N4balls[J]. Diamond & Abrasives Engineering, 2019, 39(3): 38-44. doi: 10.13394/j.cnki.jgszz.2019.3.0007

Citation:

PDF( 2166 KB)

Material removal mode of lapping Si₃N₄balls

doi: 10.13394/j.cnki.jgszz.2019.3.0007

1. School of Mechanical Engineering, Shenyang Jianzhu University, Shenyang 110168, China;
2. National-Local Joint Engineering Laboratory of NC Machining Equipment and Technology of High-Grade Stone, Shenyang Jianzhu University, Shenyang 110168, China

More Information

Rev Recd Date: 2019-04-09

Available Online: 2022-04-06

Abstract

Abstract

To explore the effect of grinding parameters on surface quality and the mechanism of material removal mode in lapping process, lapping experiment on Si₃N₄ bearing balls was carried out by vertical grinder. And the lapping process was designed according to different speeds of lapping panel and lapping pressure. The surface morphology was examined using SEM and 3D optical microscopy and the FEM simulation was combined to analyze the material removal mode and the surface quality in the grinding process. The results indicate that the speed of lapping panel and the lapping pressure have great influence on the removal mode, surface defect and surface quality of ceramic balls during lapping. With the decrease of speed of lapping panel and pressure, the surface defects such as scratches, pits and snowflakes are obviously reduced, and the surface quality is improved accordingly. The material removal mode is mainly 2-body abrasion when the lapping load and speed are high, and 3-body abrasion at low lapping load and speed. Compared with two-body abrasion, the subsurface cracks by three-body abrasion are deeper.
- silicon nitride(Si₃N₄),
- finite element simulation,
- surface quality,
- material removal mode

FullText(HTML)

References(0)

References

Relative Articles

[1]	LIU Yamei, WANG Jiali, GU Yan, WU Shuang, LI Zhen. Research of brittle-plastic behavior of SiCp/Al composites based on nano-indentation/scratch[J]. Diamond & Abrasives Engineering, 2024, 44(5): 607-620. doi: 10.13394/j.cnki.jgszz.2023.0165
[2]	SUN Guodong, LI Weicui, HU Jinzhao, LI Shuqiang, HUANG Shutao. Effect of lapping pressure on surface quality of polycrystalline diamond[J]. Diamond & Abrasives Engineering, 2024, 44(4): 528-533. doi: 10.13394/j.cnki.jgszz.2023.0036
[3]	GAO Hang, LI Ruiqi, XU Qihao, LAN Baohua. Feasibility study on SiO_2f/SiO₂ composites processed by diamond tools[J]. Diamond & Abrasives Engineering, 2023, 43(1): 75-81. doi: 10.13394/j.cnki.jgszz.2021.1214
[4]	WANG He, WEN Kaixiang, YAN Guangyu, WANG Yanxiang, JIN Yifan, SU Peichen. Effect of Si₃N₄ substrate surface roughness on the wear resistance of diamond film prepared by HFCVD[J]. Diamond & Abrasives Engineering, 2023, 43(5): 604-611. doi: 10.13394/j.cnki.jgszz.2022.0184
[5]	HUAN Haixiang, LUO Tao, XU Wenqiang, ZHU Chilei. Surface defects in ultrasonic vibration assisted cutting of TiC_p/TC4 with PCD tool[J]. Diamond & Abrasives Engineering, 2023, 43(6): 672-683. doi: 10.13394/j.cnki.jgszz.2023.0154
[6]	LI Kaixuan, LI Jun, XIONG Guanghui, WU Cheng, YU Ningbin, GAO Xiujuan. Flatness prediction of single pendulum polishing based on microelement material removal model[J]. Diamond & Abrasives Engineering, 2022, 42(2): 208-215. doi: 10.13394/j.cnki.jgszz.2021.0116
[7]	LI Dengchao, ZHANG Pingkuan, LI Shunshun. Design and simulation analysis of rust removal grinding block on inner wall of elbow at constant pressure[J]. Diamond & Abrasives Engineering, 2022, 42(2): 248-254. doi: 10.13394/j.cnki.jgszz.2021.0118
[8]	XIA Jiang, DING Wenfeng, QIU Bo, XU Jiuhua. 3D simulation study on the chip formation process in high speed and ultra-high speed grinding of nickel-based superalloy[J]. Diamond & Abrasives Engineering, 2020, 40(6): 58-69. doi: 10.13394/j.cnki.jgszz.2020.6.0011
[9]	WANG Yang. Study on sub surface damage of BK7 glass by ultrasonic vibration of diamond abrasive[J]. Diamond & Abrasives Engineering, 2020, 40(1): 29-33. doi: 10.13394/j.cnki.jgszz.2020.1.0004
[10]	ZHANG Xun, CHEN Yan, XU Jiuhua, YANG Haojun, CHEN Yijia. Finite element simulation of and experimental study on three-dimensional drilling of large diameter carbon fiber composites[J]. Diamond & Abrasives Engineering, 2020, 40(2): 53-60. doi: 10.13394/j.cnki.jgszz.2020.2.0010
[11]	JIANG Peijun. Three dimensional simulation and experiment of plane grinding temperature field based on temperature matching method[J]. Diamond & Abrasives Engineering, 2020, 40(5): 96-101. doi: 10.13394/j.cnki.jgszz.2020.05.0017
[12]	XU Jie, DENG Yi, ZHANG Jing. Influence of mesh type on the cutting simulationquality of aviation thin-walled cylinder[J]. Diamond & Abrasives Engineering, 2019, 39(1): 89-94. doi: 10.13394/j.cnki.jgszz.2019.1.0017
[13]	MA Tianrong, DANG Jiaqiang, AN Qinglong. Burr formation simulation of end face grinding core of servo valve based on DEFORM^3D[J]. Diamond & Abrasives Engineering, 2019, 39(5): 50-56. doi: 10.13394/j.cnki.jgszz.2019.5.0010
[14]	LIU Shuying, WANG Fuzeng, GUO Ziyu, YIN Fangchen. Simulation of high-speed scratching process of marble based onfinite element/discrete element coupling method[J]. Diamond & Abrasives Engineering, 2019, 39(1): 95-100. doi: 10.13394/j.cnki.jgszz.2019.1.0018
[15]	GUO Zhihao, XIE Lijing, XIE Zhiyong, LIANG Guoxiang. Optimization of cutting parameters in crankshaft inner milling based on finite element simulation[J]. Diamond & Abrasives Engineering, 2019, 39(6): 88-91. doi: 10.13394/j.cnki.jgszz.2019.6.0015
[16]	WANG Yu, FAN Jiangbo, XU Changcheng, LI Rui, ZHANG Xiaolong. Study on stress distribution of rake face based on finite element method[J]. Diamond & Abrasives Engineering, 2019, 39(5): 103-107. doi: 10.13394/j.cnki.jgszz.2019.5.0018
[17]	LI Songhua, WANG Weidong, WU Yuhou, SUN Jian, HAN Tao. Simulation and experimental study on diamond stick superfinishing bearing raceway made of zirconia ceramic[J]. Diamond & Abrasives Engineering, 2018, 38(4): 64-71. doi: 10.13394/j.cnki.jgszz.2018.4.0013
[18]	HE Yuhui, FENG Ke, TANG Chu, TANG Jinyuan. Model of temperature field on ground surface based on grinding force[J]. Diamond & Abrasives Engineering, 2018, 38(3): 64-69. doi: 10.13394/j.cnki.jgszz.2018.3.0013
[19]	WAN Hongqiang, HAN Peiying, GE Shuai, LI Fancong, LIU Zhihao. Development of ultrasonic vibration polishing method on workpiece surface[J]. Diamond & Abrasives Engineering, 2018, 38(2): 94-100. doi: 10.13394/j.cnki.jgszz.2018.2.0019
[20]	CAO Youwei, QIAO Guochao, ZHANG Xuyao. Temperature change of Si₃N₄ ceramics by ultrasonic assisted milling[J]. Diamond & Abrasives Engineering, 2018, 38(3): 48-52,69. doi: 10.13394/j.cnki.jgszz.2018.3.0010

Supplements(0)

Cited By

Cited by

Periodical cited type(7)

1.	房丽雄，杨方燕，朱伏平，房锐. 基于V形槽磨损状态预测的精研参数多目标优化. 精密成形工程. 2024(12): 253-263 .
2.	孙健，陈伟，姚金梅，李颂华，田军兴. Si_3N_4陶瓷球研磨轨迹分析及其对表面质量的影响机制. 表面技术. 2023(01): 253-265 .
3.	王政棋，于晓琳，黄树涛，许立福，张玉璞，刘成炜. 研磨SiCp/Al复合材料微弧氧化膜的有限元仿真研究. 机械工程师. 2023(12): 33-36 .
4.	葛自强，李颂华，吴玉厚，孙健，田军兴，夏忠贤. 研磨盘运动特性对氮化硅陶瓷球成形影响性分析. 金刚石与磨料磨具工程. 2023(06): 750-759 . 本站查看
5.	吴玉厚，王琛，田军兴，孙健，李颂华，任科轩. 基于不同磨料的氮化硅陶瓷球精研工艺研究. 现代制造工程. 2022(02): 99-104 .
6.	薛会民，赵凯茜，姬晓利. 新型研球机固定板压盘的结构设计与优化. 机床与液压. 2022(15): 87-91 .
7.	吴玉厚，沙勇，李颂华，田军兴. 氮化硅陶瓷球研磨过程中微磨料磨损形式的转变. 兵器材料科学与工程. 2021(03): 49-57 .

Other cited types(6)

Proportional views

Proportional views

通讯作者: 陈斌, bchen63@163.com

1.
沈阳化工大学材料科学与工程学院沈阳 110142

Get Citation

PDF

XML

Article Metrics

Article views (507) PDF downloads(17)