CN 41-1243/TG ISSN 1006-852X

2024 Vol. 44, No. 5

Display Method:
Highly efficient polishing of polycrystalline CVD diamond via atmosphere inductively coupled plasma
XIAO Yuxi, LI Xinyu, ZHANG Yongjie, DENG Hui
2024, 44(5): 553-562. doi: 10.13394/j.cnki.jgszz.2023.0281
Abstract(1430) HTML (610) PDF 4214KB(146)
Abstract:
Objectives: As a typical difficult-to-machine material, polycrystalline CVD diamond often requires sophisticated and time-consuming polishing methods to achieve a smooth surface. In this study, a non-contact polishing method based on atmospheric inductively coupled plasma is investigated for the pol...
Research status of thermal damage inhibition technology for diamond
ZHANG Jianhua, LI Ang, HU Tingting, DU Quanbin, CUI Bing, ZHANG Liyan, WANG Lei, MAO Wangjun
2024, 44(5): 563-574. doi: 10.13394/j.cnki.jgszz.2023.0166
Abstract(1080) HTML (501) PDF 3395KB(71)
Abstract:
Significance: As the hardest material, diamond is widely used in various cutting and grinding tools. During the preparation process of diamond tools, thermal damage to diamonds is almost inevitable. The thermal damage to diamonds primarily includes graphitization, breakage, cracking, and chemical e...
Preparation and performance characterization of (Ti,Nb) Cx composite material
ZOU Qin, REN Yu, LI Yanguo, REN Haibo
2024, 44(5): 575-580. doi: 10.13394/j.cnki.jgszz.2023.0164
Abstract(1144) HTML (548) PDF 2043KB(146)
Abstract:
Objectives: The aim was to prepare a variety of non-stoichiometric (Ti, Nb)Cx PCD tool binder composites using TiC and transition metal Nb by mechanical alloying (MA) technology. The effects of different sintering temperatures and Nb contents on the phase compositions, microstructures, and mechanic...
Effect of metal coated FeCuNi powder on properties of diamond tool matrix
CAO Xinmin, BAO Li, LI Zhen, CHENG Chuanwei, CHEN Peng, PAN Jianjun, YU Qi, YU Xinquan, CHEN Shengchao
2024, 44(5): 581-587. doi: 10.13394/j.cnki.jgszz.2022.0174
Abstract(447) HTML (226) PDF 3033KB(41)
Abstract:
Objectives: Diamond tools are widely used in fields such as oil drilling, geological exploration, and stone processing, among which sintered metal bond diamond tools have become the most representative due to their wide applicability and strong durability. Cobalt (Co) has become the preferred materi...
Diamond particle clarity detection method based on CBAM-ResNet50
FEI Wenqian, ZHAO Fengxia, DU Quanbin, WANG Qinghai
2024, 44(5): 588-598. doi: 10.13394/j.cnki.jgszz.2023.0153
Abstract(414) HTML (238) PDF 2432KB(29)
Abstract:
Objectives: With the improvement of production technology, the traditional diamond particle cleanliness detection method can no longer meet the requirements of high precision, high quality and high automation in the diamond industry due to its low efficiency and poor accuracy. The rapid development ...
Mechanical properties and rock-breaking effects of ridge-shaped PDC teeth
XIE Zhitao, ZHAO Yuxuan, GUO Yong, WU Desheng, LI Yadong
2024, 44(5): 599-606. doi: 10.13394/j.cnki.jgszz.2023.0172
Abstract(735) HTML (338) PDF 5543KB(22)
Abstract:
Objectives: With the depletion of easily recoverable oil reservoirs, the focus of oil and gas exploration and development in China has shifted to "two deeps and non-conventional" oil and gas fields. This transformation is not only accompanied by a significant increase in well depth and more complex...
Research of brittle-plastic behavior of SiCp/Al composites based on nano-indentation/scratch
LIU Yamei, WANG Jiali, GU Yan, WU Shuang, LI Zhen
2024, 44(5): 607-620. doi: 10.13394/j.cnki.jgszz.2023.0165
Abstract(479) HTML (345) PDF 6697KB(39)
Abstract:
Objectives: SiCp/Al composite is a kind of particle-reinforced metal matrix composite, which offers high specific strength and low density. It is widely used in electronic packaging, aerospace and automobile manufacturing. Although the presence of a large number of SiC particles improves the mechani...
CVD matching analysis of worm grinding and dressing roller based on sector concentric-ring model
LEI Laigui, CHEN Enhou, ZHAO Yanjun, WANG Wei, WU Jialu, GU Longhui, WU Wushan, LI Yuan
2024, 44(5): 621-631. doi: 10.13394/j.cnki.jgszz.2023.0230
Abstract(421) HTML (193) PDF 3015KB(9)
Abstract:
Objectives: As the core component of major equipment, the tooth surface accuracy of gears is ultimately guaranteed by the gear grinding process. The electroplated worm grinding roller is an indispensable precision machining tool for dressing worm grinding wheels, which indirectly plays a decisive ro...
Simulation and experimental analysis of composite chamfering of superhard cutting tools based on edge grinding technology
LI He, SHI Guangfeng, LV Hongbing, YANG Yongming, LI Sheng, ZHU Lichun
2024, 44(5): 632-643. doi: 10.13394/j.cnki.jgszz.2023.0223
Abstract(696) HTML (341) PDF 6459KB(17)
Abstract:
Objectives: Circular edge chamfering PCD turning tools often feature a chamfered surface at the cutting edge to enhance tool durability. However, the arc at the tool tip causes a large amount of chip accumulation in front of the tool, making chip discharge difficult. This leads to increased cutting...
Principle of self-assembly of abrasive balls on surface of grinding wheels into phyllotaxis arrangement
LI Shengze, LYU Yushan, LI Xingshan, NAN Jiehong
2024, 44(5): 644-651. doi: 10.13394/j.cnki.jgszz.2023.0184
Abstract(428) HTML (207) PDF 2909KB(22)
Abstract:
Objectives: Compared with traditional abrasive random arrangement grinding wheels, structured grinding wheels offer better chip space and grinding efficiency during the grinding process. At present, the manufacturing methods for structured grinding wheels mainly include metal sintering, electroplat...
The selection and simplification of physical models for simulation of abrasive flow machining uniformity
SHI Sufang, ZHANG Baocai, WANG Xiayu, WANG Xinchang
2024, 44(5): 652-664. doi: 10.13394/j.cnki.jgszz.2023.0267
Abstract(761) HTML (376) PDF 6000KB(17)
Abstract:
Objectives: With the rapid development of electric vehicles (EVs), the maximum rotational speed of EV motors has reached up to 20 000 r/min. Precision polishing of gear surfaces after grinding has become a promising method for improving the noise, vibration, and harshness (NVH) performance of EVs. A...
Comparison of erosion resistance of hard and brittle materials processed by low-temperature micro-abrasive gas jet
XU Pengchong, SUN Yuli, ZHANG Guiguan, KANG Shijie, LU Wenzhuang, SUN Yebin, ZUO Dunwen
2024, 44(5): 665-674. doi: 10.13394/j.cnki.jgszz.2023.0220
Abstract(399) HTML (218) PDF 2240KB(15)
Abstract:
Objectives: During low-temperature micro-abrasive air jet machining, the mechanical properties of materials undergo changes, making the material more prone to brittleness and erosion removal. Comparative experiments were conducted on the low-temperature micro-abrasive air jet machining of hard and b...
Composition design and optimization of electrochemical mechanical polishing slurry for single crystal SiC
GU Zhibin, WANG Haoxiang, SONG Xin, KANG Renke, GAO Shang
2024, 44(5): 675-684. doi: 10.13394/j.cnki.jgszz.2023.0246
Abstract(501) HTML (279) PDF 3629KB(32)
Abstract:
Objectives: Single crystal silicon carbide (SiC) is known for its high hardness and high chemical inertness, making it chanllenging to process effectively using traditional chemical mechanical polishing (CMP) methods. CMP often struggles to balance processing efficiency and surface quality for SiC. ...
Experiments on relative angles of grinding two sides of involute pole groups
LIU Jie, JIAO Anyuan, BO Qifan, DING Yunlong, CHEN Yan
2024, 44(5): 685-694. doi: 10.13394/j.cnki.jgszz.2023.0185
Abstract(354) HTML (227) PDF 4622KB(5)
Abstract:
Objectives : Titanium alloys are increasingly widely used in the aerospace field, and their research and development significantly influence the advancement of military aircraft, civil aviation, engines, and other high-tech equipment. However, titanium alloy are challenging to machine due to theri s...