Research on cutting silicon nitride ceramic hole with PCD tools
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摘要: 使用PCD刀具对氮化硅陶瓷内孔进行切削试验,首先研究氮化硅陶瓷材料的去除机理,主要包括脆性去除和塑性去除,且以脆性去除为主。其次,研究刀具前角、切削速度、背吃刀量和进给量对切削力的影响。结果表明:刀具前角对切削力的影响不明显;随切削速度、背吃刀量和进给量的增加,切削力均增大,且背向力大于进给力和主切削力。最后,重点研究各参数对内孔侧壁表面粗糙度的影响。结果表明:进给量对表面粗糙度的影响最显著,其次是背吃刀量和切削速度,刀具前角几乎没有影响,且当刀具前角为-5°,切削速度为32.97m/min,背吃刀量为0.10mm,进给量为0.08mm/r时,可以得到较好的表面粗糙度和刀具寿命的综合效益。Abstract: The inner hole of silicon nitride ceramic are turned with PCD tools.Firstly, the removal mechanisms of silicon nitride ceramic is studied, which mainly includes the brittle removal and the ductile removal, and the brittle removal is the main removal mechanism.Secondly, the influences of rake angle, cutting speed, cutting depth and feed rate on the cutting force are studied.Resultsshow that the influence of rake angle on cutting force is not obvious, and that the cutting force increases with the increase of cutting speed, cutting depth and feed rate.The radial force is greater than the feed force and the main cutting force.Finally, the influences of the parameters on the surface roughness are mainly studied.The results show that the most significant impact factor on surface roughness is feed rate, followed by cutting speed and cutting depth.The rake angle has little impact.When they are 0.08mm/r, 32.97m/min, 0.10 mm and-5°, respectively, there is a better comprehensive balance between surface roughness and tool life.
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Key words:
- silicon nitride ceramic /
- removal mechanisms /
- cutting force /
- surface roughness
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