Chemical-mechanical grinding of K9 optical glass using atomized liquid
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摘要: 根据K9光学玻璃的物理化学特性,在干式化学机械磨削(chemical-mechanical grinding,CMG)的基础上,用超声雾化方法产生NaHCO3雾化液参与磨削,研制了适合湿式CMG的磨具,对K9光学玻璃试样进行了化学机械磨削试验,得到了雾化环境下磨削结果最优的CeO2型磨具。在此基础上,采用正交试验法,对比分析工件转速、磨具转速以及雾化液的pH值对K9光学玻璃表面粗糙度和材料去除率的影响。结果表明:工件表面粗糙度受雾化液的酸碱度的影响最强,磨具转速次之,工件转速最弱;对材料去除率的影响,雾化液的酸碱度最强,工件转速次之,磨具转速最弱。使用适量的雾化液可提高加工质量和速度,消除干式CMG产生的粉尘污染,这种方法适于对K9光学玻璃的精加工。Abstract: According to the physical and chemical properties of K9 optical glass,based on the dry chemical-mechanical grinding(CMG),NaHCO3 liquid is prepared using ultrasonic atomization to grind K9 optical glass.The optimal CeO2 abrasives under the atomized environment are developed after grinding tests.In addition,the influence of workpiece speed,abrasive speed and pH value of atomized liquid on the surface roughness and material removal rate of K9 optical glass are compared using orthogonal tests.Resultsshow that liquid pH affects the surface roughness of K9 optical glass most,followed by abrasive speed and workpiece speed.The strongest impact on the material removal rate of K9 optical glass comes from liquid pH,while the workpiece speed ranks second and abrasive speed last.The wet CMG with appropriate amount of atomized liquid could improve the processing quality and speed without dust pollution from dry CMG,which is suitable for K9 optical glass precision finishing.
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Key words:
- K9 optical glass /
- abrasive tools /
- chemical-mechanical grinding /
- ultrasonic atomization
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